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Hot water rotary sterilization vessel is the equipments for canned food to cook, sterilize and cool. It is especially for the high rate of solid food (such as cans, rice pudding, milk peanuts, etc.) and other canned food which is various concentrations and different viscosity. It can ensure not hierarchical and non-precipitation in the shelf time. In addition to the above characteristics, the material of this machine cage clamping device is used internationally advanced pneumatic components; The autoclave has the advantages of reasonable design, compact structure, safe and reliable operation, high efficiency, with a simple installation, easy operation and maintenance, etc.
Directory
- Classification of Autoclave
- Structure of Autoclave
- Usages of Autoclave
- Characteristics of Autoclave
- Technical parameters of Autoclave
- Technical requirements of Autoclave
- Hot Water Rotary Sterilization Vessel Finished Picture
Classification of Autoclave
1. According to material, there are SUS304 and carbon steel（Q235-B）
2. According to heating type, it can be divided into steam heating and electric heating.
3. According to control type, it can be divided into manual control, semiautomatic control and automatic control.
Structure of Autoclave
The autoclave includes body, lid, swivels, tracks, seals, rollers, locking wedge, steam, and nozzle, cooling pipe and valves and so on.
The control system includes PLC control, touch screen and control cabinet.
Accessories includes pallet, pallet trucks, outside carts, circulation pump, water pump, pipe valve.
Usages of Autoclave
This sterilization equipment can be used for food sterilization in glass bottles, plastic bottles, cooking bags, cans such as dairy products, beverage, canned food, rice pudding, ham, meat etc.
Characteristics of Autoclave
1. Converting the direction of flow ensures uniform temperature and no dead ends
The cycle water in sterilization pot goes to up, down, left and right totally eight points, uniform conversion ensures the heat distribute for each point from temperature improving, sterilization, temperature reducing and cooling, achieve the best bacterial effect.
2. Fast heating, short sterilization short
This machine adopts two cans hot water cycle, the hot cans can be pre-heated to the desired temperature and then for sterilization, thus reducing the sterilization time. The working medium can be recycled, thereby saving energy, time and labor force, reducing production costs.
3. High sterilization precision
This machine adopts the most advanced technology and Japanese computer components, using hot water cycle to immersion sterilization. In the course of working, the pot temperature, pressure, sterilization time, inlet steam, inlet water, drainage and other processes are all using computer automation. The pot accuracy is about 0.3 degree. Ensure the product color, flavor, nutrients, and keep the original taste.
4. Automatic computer control system
a. The world’s most advanced Japan’s Mitsubishi Q-type PLC.
b. 970 large touch screen.
c. It can use the automatic temperature control valve to adjust the temperature.
d. The pressure transmitters can adopt electric display.
e. It ca print and store the pressure curves of time, temperature and pressure.
f. All the valve switches adopt computer control.
g. Fully automated by computer programs without manual operation.
5. Can be set to one type and multi stage sterilization
According to customers, the products can be set several sterilization stages and temperature cooling stage. The use of bimodal sterilization makes the product suffered the minimum heat, so that each product can be sterilized in a reasonable condition.
6. Function of measuring F
According to different requirements, respectively install computing power which is configured to measure F value. All sterilization data, including sterilization conditions, F value time-temperature curve, time-pressure curve can be saved and printed through data processing software, for use in future production management.
7. Storage of sterilization formula
According to different products, it can set and save hundred of bactericidal formula.
Technical parameters of Autoclave
|
Volume |
600L |
1100L |
1900L |
2200L |
3100L |
4000L |
|
Body diameter （mm） |
800 |
900 |
1000 |
1100 |
1100 |
1200 |
|
Body length （mm） |
1000 |
1500 |
2000 |
2000 |
3000 |
3000 |
|
Material |
SUS304/ Q235-B | |||||
|
Designed pressure |
0.35MPa | |||||
|
Working pressure |
＜0.3MPa | |||||
|
Designed temperature |
140.7℃ | |||||
|
Working temperature |
＜135℃ | |||||
Notes:
1. The parameters of autoclave in the chart are standard configurations. Any specific requirements, please let us know.
2. The process parameters that need provided when choosing the retorts: the nature of material, sterilization process, specific requirements, etc.
3. Accessories: storage gas tank, air compressor, water tank, boiler.
Technical requirements of Autoclave
1. File support: the structural size drawing of the device (PDF) and instructions are available.
2. Required by operated function, the following criteria are adopted to design, manufacture and test
A. << Standards for quality control of pharmaceutical production (Revised 1998)>> terms of Chapter IV 31-37;
B. << The Steel Pressure Vessel (GB150-1998)>>;
C. << The Steel Welding Normal Pressure Vessel (JB/T 4735-1997)>>;
D. << Food Machinery Safety and Heath (GB 16798-1997)>>.
Hot Water Rotary Sterilization Vessel Finished Picture
Application
- Horizontal autoclave operation matt...
- What issue should be payed attentio...
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Q & A
Contact us
Add:33 Tangkang Road, Yuhang District, Hangzhou City, China
Tel : +86-571-86578098
Fax : +86-571-81604276
E-mail : manager@hhmachine.cn
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+86 15268116877
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